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AG SONIC TECHNOLOGY LIMITED AGSONIC are leading designers and manufacturers of ultrasonic cleaners and cleaning equipment. 1. AG SONIC technology limited, which engaged in ultrasonic cleaner field for
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Ceramic Car DPF Ultrasonic Filter Cleaning Machine Stainless Steel 304 / 316 Material

AG SONIC TECHNOLOGY LIMITED

Ceramic Car DPF Ultrasonic Filter Cleaning Machine Stainless Steel 304 / 316 Material

Brand Name : AGSONIC

Model Number : T-120S

Certification : CE

Place of Origin : China

MOQ : 1UNIT

Price : negotiation

Payment Terms : T/T, Western Union

Supply Ability : 1000pcs / Month

Delivery Time : 10working days

Packaging Details : wooden case

Material : Stainless steel 304 / 316

Application : Ceramic Car DPF Ultrasound Cleaner

Option : Oil Filteration

industry : DPF Cleaning

Cleaning time : 20minutes

Frequency : 40khz

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Ceramic Car DPF Ultrasonic Filter Cleaning Machine Stainless Steel 304 / 316 Material

DPF Cleaning Machine with CE Ceramic Car DPF Ultrasound Cleaner Without Damage The Filter

Diesel Particulate Filter Cleaning

Cleaning filters may be more cost effective than replacing

When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

Why Use DPF Cleaning ?

Anosonics is renowned for their professional cleaning service to the motor industry.

DPF Removal Regulation

“A missing diesel particulate filter (DPF), where one was fitted when the vehicle was built, is considered an incomplete emission control system and is therefore subject to an NCT failure under Item 2 “Exhaust Smoke (Diesel)” reason for failure (7). There is similar wording used in the reasons for failure

How does ultrasonic filter cleaning work?

Don’t replace filters when they become clogged with dirt, grease or other contaminants; ultrasonic cleaners can restore many types of filters to look and function like new. Ultrasonic parts washers are particularly effective for filters made of metal or plastic mesh; the gentle yet powerful process is much less damaging than traditional cleaning methods that use a brush and high-velocity chemical cleaning solutions. Ultrasonic cleaners use water based solutions that won’t damage filters yet reach every crack and crevice for the best possible clean. Ultrasonic cleaning uses a process called cavitation where microscopic bubbles form from ultrasonic waves, then implode on the part’s components; thereby vigorously yet gently scrubbing and cleaning surfaces and crevices. No matter how stubborn the build-up, your filters will be restored to full working capacity.

DPF Cleaning Machine with CE Ceramic Car DPF Ultrasound Cleaner Without Damage The Filter

We know that your reputation depends on cleaning filters effectively and efficiently. Ultrasonics International can help you choose the right kind of ultrasonic cleaner, training and support that you need for your business needs.

For more than two decades, Ultrasonics International has helped businesses improve profitability by providing their clients with ultrasonic cleaning equipment that feature the latest advancements in wave sweep technology. Our ultrasonic cleaning equipment has a reputation for reliability and longevity. Utilizing the proper ultrasonic cleaning equipment saves money and improves cleaning processes. Cleaning results will be measurably better and less time will be required to complete the cleaning process. Production numbers go up and labor hours go down dramatically because multiple parts can be addressed simultaneously.

How to Clean Filters with Ultrasonic Energy

Cleaning filters may be more cost effective than replacing
When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

More suited for refurbishing in an ultrasonic filter cleaner are filters fabricated of metal or plastic mesh that capture and hold contaminants. An ultrasonic parts washer can be much more effective and less damaging than using a brush or high-velocity water sprays that no matter how diligently applied are not able to access all filters surfaces and may in fact damage the filter. Moreover an ultrasonic filter cleaner will cut filter cleaning time to minutes compared to the time required for manually cleaning filters.

Introduction

Ultrasonic cleaning is a technology that uses high frequency sound waves (ultrasonic: above the range of human hearing) to agitate an aqueous or organic medium (cleaning chemistry) that in turn acts on contaminations adhering to substrates like metals, plastics, glass, rubber and ceramics. Contaminants can be dust, dirty, oil, pigments, grease, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on

Application

Ultrasonic cleaning can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries

Ultrasonics efficiently removes:

  • carbons
  • varnishes and paints
  • petrochemicals
  • oil and grease
  • metal shavings
  • lubricants
  • rusts
  • carcinogens
  • polymers

Ultrasonics can clean a wide range of filters including:

  • extruders and pumps
  • filter elements
  • filter vessel assemblies
  • polymer pumps
  • spin and screen packs
  • valves
  • spinnerets
  • die plates
  • porous metal
  • pleated metal
  • woven screens
  • fiber metal felt
  • slotted wire
  • filters with alloys

Benefits of ultrasonics for filters:

  • Cleans delicate parts without damage
  • Cleans cracks and crevices that would be difficult to reach with the hand
  • Does not require line-of-sight for effective cleaning
  • Doesn’t use harsh chemical solvents that are dangerous for workers and the environment
  • Safe for aluminum, magnesium and zinc
  • Biodegradable cleaner
  • Clean multiple pieces at once without having to brush by hand – saves time and money

Fllter Ultrasonic Cleaner Specifications:Ultrasonic Cleaning and Drying

Model JP-2048G JP-2072G JP-2144G
Ultrasonic Tank Dimension(mm) 550X400X350 600X500X450 1000X600X600
Rinsing tank dimension(mm) 550X400X350 600X500X450 1000X600X600
Max. Capacity 77L/tank 135L/tank 175L/tank
Construction Case SUS304 (Mirror shining image available)
Construnction Tank SUS304
Transducer Number 48pcs 72pcs 144pcs
Ultrasonic power(Max.) 2400W 3600W 7200W
Ultrasonic frequency 40kHz 40kHz 40kHz
Temperature range 20~80C adjustable
Heating power 6KW 12KW 24KW
Timer 1~99h 1~99h 1~99h
Drain 3/4" Valve
Lid & Basket Available, material: SUS304
Cleaning Tank voltage AC220V/AC380V 3phase
Generator Voltage AC110V / 220V 1phase
Features With double tank for cleaning and rinsing.
With filtration system
Multi-direction castors with brake;
1 year warranty


Features:

  1. Tank materail is SUS304 with 2mm thickness, Human hand argon welded, Sturdy and durable resistance to high tempearture
  2. 50W industrial transducers, outstanding cleaning effects
  3. Built-in generator
  4. Power adjustable, choose different power according to different cleaning objects
  5. Digital timer: 1~99mins timer adjustable. continious working for long time.
  6. With memory function, no need to reset time and temperature every time.
  7. 20~80C adjustable, powerful heating panel, faster cleaning
  8. Industry use power cord, more safer.
  9. Can bear 100~200KG cleaning objects
  10. Accessories: Machine with stainless steel basket, drainage, lid, movable castors

Diesel Particulate Filter Ultrasonic Cleaning Effect

Features of the machine:

• Low maintainence machine

• Heavy duty cleaning systems

• Chemical friendly- SS Rust proof body

• Industrial guage farication, build to last

• One year warrenty on any manufacturing defect

• Completely customized to suit the cleaning requirement

• Less human interfearance and less scope of error

• Accurate and uniform cleaning everytime

QFR

Q - Will sonics in a rinse tank w/o soap continue to remove embedded debris?

Absolutely. While detergents aid in the formation of the bubble, cavitation is still very effective in plain water or demineralized water. Where there is cavitation there can still be cleaning.

Q - Are there rules for racking parts- material, coating, or part orientation?

Yes. Never put the parts on the bottom of an ultrasonic tank. You will prevent the correct movement of the diaphragm and interfere with the creation of ultrasonic energy. You can also subject the parts to damage. Parts should be racked in a basket or work holder designed to handle your specific part. This is very important in high end cleaning systems where you want the cleanest part possible. You should always use a stainless steel basket, as softer materials will absorb the ultrasonic energy. Never use plastic or other soft materials. If your part is easily damaged or scratched, stainless steel racks with Nylobond or Teflon coatings are available. Parts should be arranged in a single layer, this gives the cleaning fluid an opportunity to circulate and remove particulate from the immediate area of the part. When removing the parts from the cleaning solution a single layer prevents the upper parts from shedding particles on the lower parts. Never put the parts on the bottom of an ultrasonic tank. This is like putting your thumb on a speaker diaphragm in a radio. You will prevent the correct movement of the diaphragm [bottom or side of the tank] and interfere with the creation of ultrasonic energy.

Operating an Ultrasonic Filter Cleaner System

Ultrasonic cleaners are available in numerous sizes based on the capacity of the cleaning solution tank, and can range from tabletop models to industrial-sized floor models. Regardless of size they are equipped with ultrasonic generators that excite tank-mounted transducers that create millions of microscopic bubbles in the cleaning solution. These implode on contact with the filters being cleaned to blast away contaminants from any surface wetted by the ultrasonic cleaning solution. Depending on models, ultrasonic filter cleaning equipment such as available have timers, temperature controllers, sweep and degas options. Rinse stations and drying stations are also available for assembly line filter cleaning.

Here’s a simplified series of operation steps for ultrasonic filter cleaning equipment. Modifications can be made based on specific filter cleaning requirements.

  1. Add water to the fill line of the ultrasonic cleaning tank and prepare the ultrasonic cleaning solution clean A4 diluted to 2-5% with water. This is formulated for cleaning stainless and carbon steel, copper, brass and plastic.
  2. Turn on the ultrasonic cleaner and degas function to both mix and degas the solution. Degassing removes air trapped in the water, which inhibits the cleaning operation. If the cleaner does not have a degas function allow it to run until bubbles stop coming to the surface.
  3. Once degassing is complete you’re ready to clean the filters. Set the temperature to about 70°C for metal filters or about 50°C for plastics and the timer to 10 minutes. Experience will tell you the optimum temperature and how much time is required for your particular filter cleaning operations.
  4. Place the filters in the cleaning basket so they do not contact each other, lower them into the ultrasonic cleaning solution, turn the unit on and activate the sweep function if so equipped. This evenly distributes the cavitation action throughout the solution for more uniform cleaning.
  5. At the end of the cleaning cycle remove and inspect the filters. If they appear clean, rinse and dry. Depending on filter design you can either air blow dry or place them into a drying oven.

Apply a filter coating if required. The filters are now ready for reuse.Ceramic Car DPF Ultrasonic Filter Cleaning Machine Stainless Steel 304 / 316 Material


Product Tags:

diesel particulate filter cleaning machine

      

dpf filter cleaning machine

      
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